Does WEIS send technician to client factory to do installations service?

Of course, WEIS is taking responsibility of bottle packaging machine installations service. The experienced technician will be sending to client plant to assist client to install the bottle packaging machines and provide operator training of bottle packaging machine operation.

How about the after sales service of WEIS?

The after sales service of WEIS is 24 hours, once getting client complains and machine fault report, WEIS is providing relative trouble shooting and online guidance to assist client to solve the problems.

Does WEIS have relative certification, such as CE, ISO, etc.

Yes, WEIS has relative certification and report, such as CE, ISO, raw material QC report and inspection report, etc.

Does bottle packaging machine pack PET bottle and glass bottle on the same production line?

Normally WEIS does not suggest client to pack PET bottle and glass bottle on same line as 2 kind bottle transportation system is different.

How long it will take WEIS to manufacture bottle packaging machines?

Generally speaking, the manufacturing time of bottle packaging machines is about 70-75 days, which is depending on signed order schedule.

Does the rinsing water is collected and reused?

Generally speaking, the rinsing water is collected and reused again after filtering by water refluxing system. Also the rinsing water can be pumped into raw water to re-treat again so that it is saving cost for client.

Does WEIS provide bottle design with charges?

WEIS provides bottle design freely at beginning, but if client want to do bottle sample with trail mold, then WEIS only charges trial mold cost, once the project done and closed with WEIS company, the trial mold cost will be deduct from the total PO value. Finally it is freely to do bottle design.

What kind of material of bottle packaging machine will be used?

All parts touching the packaging liquid are stainless steel 304 or 316L, other parts are carbon steel and aluminum.

1.Can bottle packaging machine pack different volume bottles?

Yes, of course, but these different volume bottles have same size bottle neck. After changing bottle body protect parts, bottles packaging machine can pack all bottles.

0086-512-58976188 / 0086-13862203013

English

Which Packaging Machines Will Be Used For Custom Bottles
Different Bottle Filling Machine
Custom Bottle Design Service
Bottle Packaging Machine Packaging Process
Bottle Packaging Process Case
Other Professional Filling Machine Products
Latest News For Quality Packaging Machines

Which Packaging Machines Will Be Used For Custom Bottles

There are many bottled beverage products showing on the shelves in the super market, such as water, juice, carbonated soft drinks, etc.. All liquid were filled into bottles by bottle filling machine is based on liquid characteristic. According to liquid carbonated or not, filling temperature, we define water filling machine, juice filling machine, carbonated soft drinks filling machine, etc.

Water filling machine

Water filling machine (XGF series) is used to fill water into bottles at room temperature as water is non-carbonated transparent liquid. So the water filling machine is designed and manufactured with application of Italy technology based on gravity filling principle. The filling speed is from 3000BPH to 42000BPH for 500ml bottle. The water filling machine frame is wrapped with SUS304, and all parts touched water are SUS304 in order to provide hardware guarantee for securing product quality. Meanwhile, after modify some structures of the water filling valve by increasing air return flowrate, the water filling machine’s output is increased about 8%-10%, improve clients’ working efficiency and save the production cost. It is because of the particularity of water, so the water filling machine is particularly important for whole water packaging line. Good bottle sealing, nice filling environment and stable filling machine running are insured each full bottle safety when consumer enjoy it.

Juice filling machine

Juice filling machine (RXGF) is used to fill juice into bottles, although it is non-carbonated drinks, but the juice filling valve system is different with water filling machine. Because of the different filling temperature, the juice filling machine has hot filling system, middle temperature filling system and cold filling system. The filling temperature of hot filling system is 88-90 degree, which is traditional filling technology. Middle temperature filling system request filling temperature around 65-70 degree. Filling temperature is less than 25 degree is cold filling system. Hot filling needs heat resistant bottle to be filled. The juice filling machine frame is wrapped with SUS304, and all parts touched water are SUS304 or SS316 in order to provide hardware guarantee for securing product quality. There is reflux system installed with juice filling machine, so that the over flow juice or unqualified temperature juice can be collection and do sterilizing again to save running cost for juice bottling manufacturers. After modified the hot filling valve structure and enlarge the flowrate, Juice and juice with pulp (pulp size less than 5mm cubic) are filled in one filling machine to save investment for bottled juice producers particularly.

Carbonated soft drinks filling machine

Carbonated soft drinks (CSD) filling machine (DXGF) is used to fill carbonated soft drinks into bottles, because it contains carbon dioxide (CO2), the carbonated soft drinks filling valve is isobaric filling model, and the filling temperature is 0-4 degree because the CO2 will be mixed well at that temperature. The suitable CO2 content of carbonated soft drinks is from 2.5 to 4.5 for CSD filling machine. Comparing water filling machine and juice filling machine, the carbonated soft drinks filling machine need to make some pressure in filling tank first, when the filling valve is opening, the pressure is going into inner of bottle to make pressure is same between filling tank and bottle, then the CSD liquid is filling into bottle along with the vent tube. And the air in bottle is returning back to filling tank. If the filling tank is over pressure, it will be released till up to setting pressure value. Same with other 2 kinds filling machine, the CSD filling machine frame is wrapped with SUS304, and all parts touched water are SUS304 in order to provide hardware guarantee for securing product quality.

Different Bottle Filling Machine

XGF series water filling machine has washing unit, filling unit and capping unit, generally speaking, we name it 3 in 1 mono-block filling machine. It is used to fill non-carbonated drinks, such as water, juice, oil, soy sauce, etc.. The filling speed is from 4000BPH to 50000BPH, based on 500ml volume bottle.

Main configuration

Element name	Brand
Frequency exchanger	MITSUBISH
Main Motor	SEW/ABB
PLC	MITSUBISH
Pneumatic components	SMC/AUTONICS
Touch screen	MITSUBISH
Contactor	SCHNEIDER
Thermal relay	SCHNEIDER
Air switch	SCHNEIDER
Proximity switch	TURCK
Photoelectric switch	BANNER
Filling valve	SS 304
Rinsing and working platform	SS 304

Product list

Model	XGF16-16-5	XGF24-24-8	XGF32-32-8	XGF40-40-10	XGF50-50-12/15	XGF60-60-15	XGF72-72-18
Rinsing head (pcs)	16	24	32	40	50	60	72
Filling head (pcs)	16	24	32	40	50	60	72
Capping head (pcs)	5	8	8	10	12/15	15	18
Neck information (mm)	28-38	28-38	28-38	28-38	28-38	28-38	28-38
Bottle volume (ml)	150-2000	150-2000	150-2000	150-2000	150-2000	150-2000	150-2000
Power (KW)	2.2	3.0	4.0	7.5	7.5	11	11
Capacity (BPH, 500ml)	8000	13000	16000	20000	24000/25000	30000	36000

Comparing the combined line of linear washer, linear filler and linear capper, XGF series water filling machine occupy less space and get high output;
Although water filling machine is 3 in 1 mono-block filling machine, but it can be customized according to customer’s requirement and situation. The washing, the filling unit and the capping unit can be added or delete flexibly.
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (AISI304).
The electrical cabinet is made of AISI304 stainless steel. From bottle in feed to bottle discharge, a PLC controls the fully automatic operation of the filling mono-bloc.
Highly effective acentric way for cap sorting to reduce the abrasion.
The filler is designed and manufactured with application of Italy technology, providing hardware guarantee for securing product quality and reducing loss.
After upgrading filling valves application, the capacity or output of water filling machine is increased 8%-10% based on old data, improve the working efficiency of the production, clients can save more cost after long term operation without extra requirement.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water.

Get Quote

Custom Bottle Design Service

Custom Bottle Design
Plant Layout Design
Custom Manufacturing Service
InstallationAnd Commission Service

Custom Bottle Design

WEIS provide the one-stop service from A to Z of turkey project solution in order to save customer time and cost avoid trouble in future project carrying out process. Custom bottle design is the 1st step in the turkey project. According to reference bottle samples and modification requirement from clients side, WEIS re-design bottle drawing, provide PET preform weight, make trail mold, get trial bottle sample, so that client can imagine the final real bottle view. After whole project confirmed and signed, the cost will be deducted from the turkey project value. Every year, the custom bottle design is over than 50 times.
Plant Layout Design

When custom bottle design is going on, custom layout design is also dealing at the same time. Here the layout design is only focus on plant inner space design, including production line arrangement, office organization, crew passage, product passage, etc., all reasonable design purpose is saving investment cost and space for clients, improving production working efficiency and personnel utilization rate, make sure staff safety and facilities operation stability. The plant layout design service is over than 50 times per year.
Custom Manufacturing Service

Although most parts of custom designed equipment are standard parts, after confirmed bottle sample, plant layout and purchase order list, there are around 25-30 percentage parts are customized based on previously confirmed things, such as bottle neck holding parts, bottle body protecting parts, capping mold, bottle mold, heating temperature, final packages size, etc.. According to plant layout, WEIS calculate fittings, connecting pipes and other materials in order to all parts and equipment is connected successfully on site of clients’ plant. Make sure different size custom bottles can be packed with same production line after replacing a few bottle change parts. There are more than 80000 pcs parts produced and installed in all packaging machines per year.
InstallationAnd Commission Service

Installation and commission is the last step for the complete production line, after that, the line will be running stably in client workshop. Before delivery, the client would be invited into WEIS to do inspection and trial running for whole line, after getting client’s approval, all packaging machine will be packed and loaded into container to ship to client area. Then client’s technical team and operators are taking part in the complete line installation and commission under WEIS experienced technician’s supervising and guiding according to the signed layout. Training and auditing of entire production line are done by WEIS, including trouble shooting, daily inspection, weekly and monthly maintenance, etc. and it is going to 24 hours after sales service step. There is more than 20 times customer on-site service per year.

Bottle Packaging Process Case

Bottle water treatment system

Bottle water treatment system is the first step of whole bottle packaging machine packaging process. The water treatment process is following:
Raw watercarbon filtersand filtersoftenerReverse Osmosis/Ultra filter/Na filterUV sterilizerOzone sterilizerpure water buffer tankbottle filling machine
Above process is following with raw water analysis report of client side, WHO drinking water standard requirement, China National Drinking Water Standard Requirement.
This area can be fully edited and gives you the opportunity to introduce yourself, your website, your products or your services.
Bottle mixing and blending system

If client would like to fill juice or carbonated soft drinks, then the mixing and blending system is the 2nd section. It is including hot water preparation, sugar melting system, mixing and blending of concentrated juice, syrup, water and additives, homogenization unit, de-aerating unit and sterilization. The finished juice or carbonated soft drinks will be pumped into filling machine directly.
Bottle blow molding machine

It is bottle making station. The PET preform is provided and poured into perform hopper of blow molding machine, passing the preform elevator and unscrabmler, performs are sending into preform heating unit of blowing mold machine. Heated preforms are transported into blowing mold unit to be blown. Finally finished bottles are sending into bottle filling machine via air conveyor.
Bottle filling machine

The bottle filling machine has bottle rinsing unit, bottle filling unit, bottle capping unit and electric controlling system. the finished bottles from blowing machine are turning 180 degree and sending into rising unit to rinse, then turn 180 degree again and transported into bottle filling unit to be filled with liquid (such as water, juice, carbonated soft drinks, milk, etc..), when the filling level is reached setting level, the filling is stop and bottles are going to capping unit to be capped with plastic caps, which are washed and sterilized by aseptic water and disinfection liquid. The whole process is done automatically by central electrical controlling system.
Bottle labeling machine and packaging machine

The sealed bottles are dried by bottle dryer and transported into labeling machine with full bottle conveyor. After that, all bottles are going to packaging machine to be packed with PE film or paper carton following with the set arrangement. Then the PE film packs or paper carton will be stacked by palletizing system and store in ware house.

Bottle water treatment system

Bottle water treatment system is the first step of whole bottle packaging machine packaging process. The water treatment process is following:
Raw watercarbon filtersand filtersoftenerReverse Osmosis/Ultra filter/Na filterUV sterilizerOzone sterilizerpure water buffer tankbottle filling machine
Above process is following with raw water analysis report of client side, WHO drinking water standard requirement, China National Drinking Water Standard Requirement.
This area can be fully edited and gives you the opportunity to introduce yourself, your website, your products or your services.
Bottle mixing and blending system

If client would like to fill juice or carbonated soft drinks, then the mixing and blending system is the 2nd section. It is including hot water preparation, sugar melting system, mixing and blending of concentrated juice, syrup, water and additives, homogenization unit, de-aerating unit and sterilization. The finished juice or carbonated soft drinks will be pumped into filling machine directly.
Bottle blow molding machine

It is bottle making station. The PET preform is provided and poured into perform hopper of blow molding machine, passing the preform elevator and unscrabmler, performs are sending into preform heating unit of blowing mold machine. Heated preforms are transported into blowing mold unit to be blown. Finally finished bottles are sending into bottle filling machine via air conveyor.
Bottle filling machine

The bottle filling machine has bottle rinsing unit, bottle filling unit, bottle capping unit and electric controlling system. the finished bottles from blowing machine are turning 180 degree and sending into rising unit to rinse, then turn 180 degree again and transported into bottle filling unit to be filled with liquid (such as water, juice, carbonated soft drinks, milk, etc..), when the filling level is reached setting level, the filling is stop and bottles are going to capping unit to be capped with plastic caps, which are washed and sterilized by aseptic water and disinfection liquid. The whole process is done automatically by central electrical controlling system.
Bottle labeling machine and packaging machine

The sealed bottles are dried by bottle dryer and transported into labeling machine with full bottle conveyor. After that, all bottles are going to packaging machine to be packed with PE film or paper carton following with the set arrangement. Then the PE film packs or paper carton will be stacked by palletizing system and store in ware house.

Q Does WEIS send technician to client factory to do installations service?

A
Of course, WEIS is taking responsibility of bottle packaging machine installations service. The experienced technician will be sending to client plant to assist client to install the bottle packaging machines and provide operator training of bottle packaging machine operation.
Q How about the after sales service of WEIS?

A
The after sales service of WEIS is 24 hours, once getting client complains and machine fault report, WEIS is providing relative trouble shooting and online guidance to assist client to solve the problems.
Q Does WEIS have relative certification, such as CE, ISO, etc.

A
Yes, WEIS has relative certification and report, such as CE, ISO, raw material QC report and inspection report, etc.
Q Does bottle packaging machine pack PET bottle and glass bottle on the same production line?

A
Normally WEIS does not suggest client to pack PET bottle and glass bottle on same line as 2 kind bottle transportation system is different.
Q How long it will take WEIS to manufacture bottle packaging machines?

A Generally speaking, the manufacturing time of bottle packaging machines is about 70-75 days, which is depending on signed order schedule.
Q Does the rinsing water is collected and reused?

A Generally speaking, the rinsing water is collected and reused again after filtering by water refluxing system. Also the rinsing water can be pumped into raw water to re-treat again so that it is saving cost for client.
Q Does WEIS provide bottle design with charges?

A WEIS provides bottle design freely at beginning, but if client want to do bottle sample with trail mold, then WEIS only charges trial mold cost, once the project done and closed with WEIS company, the trial mold cost will be deduct from the total PO value. Finally it is freely to do bottle design.
Q What kind of material of bottle packaging machine will be used?

A All parts touching the packaging liquid are stainless steel 304 or 316L, other parts are carbon steel and aluminum.
Q 1.Can bottle packaging machine pack different volume bottles?

A Yes, of course, but these different volume bottles have same size bottle neck. After changing bottle body protect parts, bottles packaging machine can pack all bottles.

Bottle Packaging Process Case

Applications of bottle packaging process are in many areas, such as beverage packaging industry, chemical liquid packaging industry, etc., in beverage packaging industry, water, juice and carbonated soft drinks are very popular in beverage bottling manufacturers.

One of WEIS client has 45,000 square meter bottling plant, in the work shop, there are 2 bottled water packaging lines and 2 bottled carbonated soft drinks packaging lines, whole 4 lines’ layout are done by WEIS technical department. In the center of client’s company, there is general water treatment system supplying 4 lines. The whole capacity of the general water treatment system is 65 cube meter per hour. The carbonated soft drinks mixing and blending system is located right side of water treatment system, which is used to supply 2 carbonated soft drinks bottle packaging lines. Because the requirement of mixing and blending system is following with Pepsi Cola standards, the blending tanks’ volume is enlarged so that it can meet next day production line requirement. The whole blending mixed liquid is stored in the SS tank over than 24 hours at least to keep the taste. Because the client will produce drinking water and carbonated soft drinks, WEIS divides whole plant into 2 parts, one part is put 2 high speed water bottle production lines, and the other part is used to put 2 carbonated soft drinks packaging line. So the whole plant function is clear and easy for client to operate. The client has high requirement for packaging line automatization, when WEIS design the secondary packaging system of the production line, the palletizer is applied to save man power cost. The whole production line is only 5 operators to operate. Because of automation of bottle packaging machines, 24 hours running is stable and smooth. The whole packaging process of the new plant is very compact and reasonable, it makes the working efficiency is over than 95%. Client is very happy, WEIS ability and effort are approved by client.

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Weis Industrial Co. Ltd

Weis Industrial Company Limited is strategically located in Suzhou City, Jiangsu Province. A humble beginning way back in 2010, approximately an hour drive from Shanghai.

“Quality, Service, More Value for Customer” is the sprite of Weis Industrial Co. Ltd. seeking.

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0086-512-58976188

0086-13862203013

weisindus01@163.com

Industry Zone of Jinfeng Town, Zhangjiagang City, Jiangsu China.

Supported by leadong.com

Which Packaging Machines Will Be Used For Custom Bottles

Water filling machine

Juice filling machine

Carbonated soft drinks filling machine

Different Bottle Filling Machine

Main configuration

Product list

Custom Bottle Design Service

Bottle Packaging Process Case

Q Does WEIS send technician to client factory to do installations service?

Q How about the after sales service of WEIS?

Q Does WEIS have relative certification, such as CE, ISO, etc.

Q Does bottle packaging machine pack PET bottle and glass bottle on the same production line?

Q How long it will take WEIS to manufacture bottle packaging machines?

Q Does the rinsing water is collected and reused?

Q Does WEIS provide bottle design with charges?

Q What kind of material of bottle packaging machine will be used?

Q 1.Can bottle packaging machine pack different volume bottles?

Bottle Packaging Process Case

Other Professional Filling Machine Products

Latest News For Quality Packaging Machines

How To Make An Automatic Bottle Filling Machine?

How To Maintain The Bottle Filling Machine?

How To Choose The Right Bottle Filling Machine?

How To Design The Beverage Filling Line?